Hayward Aqua Plus Manual: A Comprehensive Guide

This manual provides detailed instructions for operating and maintaining your Hayward Aqua Plus system, ensuring optimal pool sanitation and longevity.

Understanding the control panel, chlorination settings, and troubleshooting guides will empower you to efficiently manage your pool’s chemical balance.

Proper installation, regular maintenance, and adherence to safety precautions are crucial for maximizing performance and preventing potential issues.

The Hayward Aqua Plus is a sophisticated pool and spa control system designed to simplify water chemistry management and enhance the overall ownership experience. This system integrates multiple functions, including chlorination control, pump and equipment automation, and advanced diagnostics, all accessible through an intuitive user interface.

Unlike traditional methods, the Aqua Plus automates the process of maintaining ideal sanitizer levels, reducing the need for manual testing and adjustments. Whether utilizing a salt chlorine generator or traditional chemical feeders, the system provides precise control over chlorine output, ensuring a consistently clean and safe swimming environment.

Key to its functionality is the ability to monitor and adjust settings remotely, offering convenience and peace of mind. The Aqua Plus is compatible with various communication modules, enabling smartphone control and real-time alerts. This introduction will guide you through the system’s capabilities and provide a foundation for optimal operation and maintenance.

Understanding the Aqua Plus Control System

The Aqua Plus control system serves as the central hub for managing all pool functions. Its core lies in a microprocessor that continuously monitors water chemistry, equipment status, and user-defined settings. The system’s interface features a user-friendly display, providing real-time data and access to various control options.

Navigation through the menu system allows for adjustments to chlorine output percentages, pump schedules, and other critical parameters. The system utilizes sensors to measure salt levels (when applicable) and provides alerts when adjustments are needed. Understanding the display icons and messages is crucial for interpreting system status and addressing potential issues.

Furthermore, the Aqua Plus incorporates a cell timer that tracks the usage of the salt chlorine generator, prompting cleaning and inspection when necessary. The system’s advanced features, such as programming schedules and utilizing communication modules, enhance automation and remote control capabilities, offering a comprehensive pool management solution.

Key Features and Benefits

The Hayward Aqua Plus boasts a suite of features designed for effortless pool care. Central to its appeal is the integrated chlorination system, offering consistent and reliable sanitization. The ColorLogic LED functionality provides a visual indication of pool status, simplifying monitoring at a glance.

A significant benefit is the system’s ability to manage chlorine output, allowing users to fine-tune sanitizer levels for optimal water quality. The communication module enables remote control and monitoring, enhancing convenience and peace of mind. The three-year limited warranty underscores Hayward’s commitment to product reliability.

Moreover, the Aqua Plus simplifies pool maintenance through automated schedules and alerts, reducing manual intervention. Its compatibility with various pool types and sizes makes it a versatile solution for diverse needs, ultimately delivering a cleaner, safer, and more enjoyable swimming experience.

Installation and Setup

Proper installation is vital for optimal performance; carefully follow the provided manual’s wiring diagrams and sensor placement guidelines for a seamless setup.

Ensure correct electrical connections and calibrate sensors accurately to guarantee reliable operation and accurate readings from the start.

Initial System Setup

Before powering on your Hayward Aqua Plus system, thoroughly inspect all components for any shipping damage. Verify that you have all necessary parts as listed in the included parts list within the owner’s manual. Begin by physically mounting the control panel in a secure, weather-protected location, ensuring easy access for operation and maintenance.

Next, connect the system to a dedicated electrical circuit, adhering to all local electrical codes and safety regulations. It’s crucial to confirm the voltage matches the system’s requirements. Prior to introducing water to the system, prime the pump and plumbing lines to eliminate airlocks. Once primed, slowly introduce water, checking for any leaks at connection points.

Finally, before initiating chlorination, input your pool’s volume into the Aqua Plus control panel. This is essential for accurate chlorine output calculations. Allow the system to run for a short period to confirm proper operation before proceeding with further setup steps, like sensor calibration.

Wiring and Electrical Connections

Electrical work pertaining to the Hayward Aqua Plus system should only be performed by a qualified electrician, adhering strictly to local and national electrical codes. Ensure the power supply is completely disconnected at the breaker before commencing any wiring. The Aqua Plus typically operates on a 120V high voltage power supply, so verify compatibility.

Carefully connect the power cable to the designated terminal block within the control panel, ensuring a secure and tight connection. Properly ground the system to prevent electrical hazards. Wiring for auxiliary functions, such as communication modules or external relays, should follow the wiring diagrams provided in the installation manual.

Double-check all connections before restoring power. Incorrect wiring can cause system malfunction or pose a serious safety risk. Use appropriately sized wire gauges for the current draw of the system and any connected accessories. A three-year limited warranty covers product defects, but improper installation voids it.

Sensor Placement and Calibration

Accurate sensor readings are vital for optimal Aqua Plus performance. The chlorine/ORP sensor should be installed in a location with good water circulation, avoiding direct sunlight and close proximity to return jets. Proper placement ensures representative water samples are analyzed.

Calibration is essential for maintaining accuracy. Regularly calibrate the sensor following the procedures outlined in the owner’s manual. This typically involves using calibration solutions to establish a baseline reading. A clean probe is crucial; deposits can interfere with readings.

Inconsistent sanitizer levels often stem from a poorly calibrated or dirty sensor. The Aqua Plus control panel guides you through the calibration process. Ensure the system recognizes the correct sensor type. Accurate readings directly impact chlorine output, preventing over or under-sanitization.

Operating the Aqua Plus Control Panel

The Aqua Plus panel allows precise control over pool functions, including chlorine output, schedules, and diagnostic checks, ensuring optimal water quality and system performance.

Navigating the Menu System

Accessing the menu on your Hayward Aqua Plus control panel is straightforward. Begin by pressing the “Menu” button, initiating a scrollable list of options. Utilize the “Up” and “Down” arrow buttons to navigate through these choices, which include settings for chlorine output, schedules, cell timers, and system diagnostics.

To select a specific menu item, press the “Select” or “Enter” button. Once inside a menu, use the arrow buttons to adjust values or explore sub-menus. The “Back” button allows you to return to the previous screen, and the “Home” button will always return you to the main display.

Familiarize yourself with the menu structure to efficiently manage your pool’s automation system. Remember that accidental button presses can alter settings, so proceed with caution and review changes before exiting each menu. Consistent practice will make navigation intuitive.

Understanding Display Icons and Messages

The Hayward Aqua Plus control panel utilizes a variety of icons and messages to communicate system status. A “Check System” light indicates a potential issue requiring attention, often related to cell cleaning or salt levels. Low salt or mineral warnings signal the need to adjust water chemistry for optimal chlorine generation.

Other icons may represent pump status, cell activity, or communication module functionality. Pay close attention to any error messages displayed, as they provide valuable clues for troubleshooting. Refer to the owner’s manual for a complete list and explanation of all icons and messages.

Regularly monitoring the display panel allows for proactive identification of potential problems, preventing disruptions to your pool’s sanitation. Understanding these visual cues is essential for maintaining a healthy and enjoyable swimming environment.

Adjusting Chlorine Output Settings

To fine-tune chlorine production, access the chemical feed settings on the Hayward Aqua Plus control panel. Navigate to the chlorine output percentage, which typically ranges from 0% to 100%. Reducing the percentage lowers chlorine generation, while increasing it boosts output.

Start with small adjustments – for example, decreasing from 50% to 30% – and monitor sanitizer levels closely. Accurate probe readings are crucial; ensure the probe is clean and properly calibrated for reliable results.

Consider pool usage, sunlight exposure, and water temperature when setting chlorine output. Consistent monitoring and adjustments are key to maintaining ideal sanitizer levels and a sparkling clean pool.

Chlorination System Management

Effective chlorination relies on proper salt levels, regular cell cleaning, and prompt troubleshooting of low chlorine production issues for optimal sanitation.

Maintaining these aspects ensures consistent performance and extends the lifespan of your Aqua Plus chlorination system.

Salt Requirements and Levels

The Hayward Aqua Plus control system requires salt only when utilizing its chlorination features. If you are not employing the chlorinator, adhering to standard pool chemistry recommendations – excluding salt – is advised. Maintaining the correct salt level is paramount for efficient chlorine generation and cell longevity.

Typically, the Aqua Plus system functions optimally within a salt concentration range of 2700-3400 ppm (parts per million). However, always consult your owner’s manual for the precise recommended level for your specific model. Low salt or mineral levels trigger warnings on the control panel, indicating reduced chlorine production and potential cell degradation.

Regularly test your pool water’s salt content using a reliable salt test kit or strip. Adjust salt levels gradually, following the manufacturer’s instructions, to avoid over-saturation. Remember that water dilution from rainfall or backwashing can lower salt levels, necessitating periodic adjustments. Consistent monitoring and maintenance of proper salt levels are key to a sparkling and sanitized pool.

Cell Cleaning and Inspection

Regular cell cleaning is vital for maintaining optimal chlorine production with your Hayward Aqua Plus system. Scale buildup, caused by calcium and other minerals, reduces the cell’s efficiency. Inspect the cell periodically for visible scale accumulation. If scaling is present, initiate the cleaning cycle as outlined in your owner’s manual.

The Aqua Plus features an automatic cleaning cycle, activated through the control panel. During the cycle, the polarity of the cell reverses, helping to loosen scale. After the cleaning cycle completes, the system will prompt you to acknowledge the process.

For stubborn scale, manual cleaning may be necessary. Turn off the system and carefully remove the cell, following safety guidelines. Use a diluted muriatic acid solution (always add acid to water, never water to acid) specifically designed for salt cell cleaning. Rinse thoroughly before reinstalling. Resetting the cell timer after cleaning ensures accurate monitoring of cell life.

Troubleshooting Low Chlorine Production

Low chlorine output from your Hayward Aqua Plus system can stem from several factors. First, verify adequate salt levels; insufficient salt directly impacts chlorine generation. Confirm the salt reading on the control panel aligns with recommended levels (typically 2700-3400 ppm). A “Low Salt” or “Very Low Salt” warning indicates a need for salt addition.

Next, inspect the salt cell for scaling. Scale buildup hinders chlorine production. Initiate a cleaning cycle or perform manual cleaning as described in the maintenance section. Ensure the cell is properly installed and free of obstructions.

Also, check the flow rate. Insufficient water flow reduces chlorine contact time. Finally, confirm the chlorine output setting on the control panel is appropriately adjusted for your pool’s needs. If issues persist, consult the “Check System” light troubleshooting guide.

Advanced Settings and Features

Explore programmable schedules, communication module integration, and the innovative ColorLogic LED functionality for customized control and enhanced pool management capabilities.

These features allow for precise adjustments, remote monitoring, and visually informed insights into your pool’s sanitation status.

Programming Schedules and Timers

The Hayward Aqua Plus control system offers robust scheduling capabilities, allowing users to customize chlorination output based on pool usage patterns and environmental factors. Access the programming menu to establish multiple daily or weekly schedules, optimizing sanitizer levels for peak times and reducing chemical consumption during periods of inactivity.

Timers can be set to automatically adjust chlorine production, ensuring consistent water quality without manual intervention. This feature is particularly useful for vacation modes or seasonal adjustments. Users can define start and end times, as well as desired output percentages, for each schedule.

Experimenting with different schedules can significantly improve efficiency and reduce overall chemical costs. Remember to monitor water chemistry regularly to fine-tune settings and maintain optimal sanitation. The system’s intuitive interface simplifies the programming process, making it accessible for both novice and experienced pool owners.

Utilizing the Communication Module

The Hayward Aqua Plus communication module expands system functionality, enabling remote monitoring and control via compatible smart devices. This feature allows pool owners to adjust settings, receive alerts, and diagnose issues from anywhere with an internet connection. Installation typically involves connecting the module to the Aqua Plus control panel and configuring network settings.

Once connected, users can download a dedicated mobile app to access real-time data, including chlorine levels, salt concentration, and system status. Remote adjustments to output percentages and schedules are possible, providing convenient control over pool sanitation.

The communication module also facilitates proactive maintenance by sending notifications regarding low salt levels, cell cleaning reminders, or system errors. This ensures timely intervention and prevents potential problems, ultimately extending the lifespan of the equipment and maintaining pristine water quality.

ColorLogic LED Functionality

Hayward’s ColorLogic LED system, integrated with the Aqua Plus, offers a visual diagnostic tool through a multi-color light display. This intuitive feature provides instant feedback on system performance without requiring access to complex menu settings. The LED color indicates the current operational status, simplifying troubleshooting and maintenance.

For example, a solid green light typically signifies normal operation, while flashing red may indicate a system error or low salt level. Specific color combinations and flash patterns correspond to different alerts, detailed in the owner’s manual.

This visual cue allows for quick identification of potential issues, enabling prompt corrective action. The ColorLogic LED enhances user experience by providing a clear and concise overview of the Aqua Plus system’s health, promoting efficient pool care and peace of mind.

Troubleshooting Common Issues

This section details solutions for frequent problems like the “Check System” light, low salt warnings, and cell timer resets, ensuring smooth operation.

Addressing these issues promptly maintains optimal sanitation and prevents further complications with your Hayward Aqua Plus system.

“Check System” Light Troubleshooting

The “Check System” light on your Hayward Aqua Plus control panel indicates the system has detected a potential issue requiring attention. First, thoroughly inspect the salt cell; a dirty cell is a common culprit. Follow the cleaning instructions detailed in the owner’s manual, typically involving a mild acid solution.

After cleaning, press the button during the “Inspect Cell” display to reset the cell timer. If the light persists, verify adequate salt levels, as low salt or mineral content can trigger this warning. Ensure proper calibration of the probe for accurate readings. Low salt degrades cell life, so maintain recommended levels.

Additionally, check for any error codes displayed alongside the “Check System” light, as these provide more specific diagnostic information. Consult the manual’s troubleshooting guide for code definitions. If problems continue, contact a qualified pool technician for assistance, as it could indicate a more complex issue with the system’s components.

Addressing Low Salt/Mineral Warnings

A “Low Salt/Mineral” warning on your Hayward Aqua Plus signifies insufficient salt levels for optimal chlorine generation. This directly impacts sanitation and reduces the lifespan of the salt cell. First, test your pool water’s salt concentration using a reliable test kit or strip; the ideal range is typically between 2700-3400 ppm, but consult your manual.

If levels are low, add pool salt, following the manufacturer’s instructions for dosage based on pool volume. Ensure the salt dissolves completely before resuming operation. Very low salt levels can cause significant cell degradation, leading to costly repairs. Regularly monitor salt levels, especially after heavy rainfall or water dilution.

Remember that mineral content also plays a role; maintaining proper calcium hardness and alkalinity is crucial. Ignoring these warnings can result in ineffective sanitization and potential algae growth, so prompt action is essential for a healthy pool.

Resetting the Cell Timer

The cell timer on your Hayward Aqua Plus tracks cell usage and alerts you when cleaning is required. After a thorough cell cleaning, it’s crucial to reset the timer to ensure accurate monitoring and prevent unnecessary “Check System” alerts. To reset, navigate to the “Inspect Cell” display on the control panel.

During the “Inspect Cell” screen, press the designated button – typically the “Select” or “Enter” button – to acknowledge the cleaning and reset the timer. Failing to reset the timer after cleaning will result in continued alerts, even with a clean cell. Regular cell cleaning and timer resets maximize chlorine production efficiency.

Consult your owner’s manual for the specific button designation on your Aqua Plus model. Proper timer management extends cell life and maintains optimal sanitation, contributing to a sparkling clean pool experience.

Maintenance and Care

Regular system checks, including cell inspection and cleaning, are vital for peak performance. Winterizing properly protects the system from freeze damage, extending its lifespan.

Review the warranty details in the owner’s manual for claim procedures and coverage information regarding your Hayward Aqua Plus.

Regular System Checks

Consistent monitoring of your Hayward Aqua Plus system is paramount for maintaining optimal pool water quality and preventing costly repairs. Begin by visually inspecting the control panel for any error messages or unusual indicators, such as the “Check System” light.

Regularly examine the salt cell for scaling or buildup, as this directly impacts chlorine production efficiency. A clean cell ensures maximum output and prolongs its lifespan; follow the cleaning instructions detailed in the owner’s manual.

Verify salt levels are within the recommended range, typically between 2700-3400 ppm, using a reliable test kit or strip. Inaccurate readings can lead to insufficient chlorination or cell damage. Additionally, check the probe for cleanliness and proper calibration to guarantee accurate measurements. Finally, confirm all wiring connections are secure and free from corrosion.

Winterizing the Aqua Plus System

Proper winterization is crucial to protect your Hayward Aqua Plus system from freeze damage and ensure seamless startup in the spring. Begin by completely draining the system, including the cell, pump, and all associated plumbing lines. Utilize a shop vacuum to remove any remaining water from the cell housing.

Disconnect the power supply to the control panel and store it in a dry, protected location. If possible, remove the salt cell and store it indoors to prevent salt crystallization and potential corrosion. Inspect all O-rings and seals, replacing any that are worn or damaged.

Consider adding pool antifreeze to the plumbing lines for added protection in extremely cold climates. Finally, cover the entire system with a waterproof tarp to shield it from the elements, ensuring a trouble-free start when warmer weather returns.

Warranty Information and Claims

Hayward offers a limited warranty on the Aqua Plus system, typically covering defects in materials and workmanship for a specified period. Generally, this warranty spans three years on the product itself, as detailed in the owner’s manual. However, the warranty may not cover damage resulting from improper installation, misuse, or neglect.

To initiate a warranty claim, retain your original proof of purchase and contact Hayward customer support or an authorized service center. Be prepared to provide detailed information about the issue, including the system’s model number and date of installation.

Warranty claims may require inspection of the defective component and may be subject to repair or replacement at Hayward’s discretion. Review the full warranty documentation within the owner’s manual for complete terms and conditions.

Safety Precautions

Always prioritize electrical safety, handle pool chemicals with care, and follow all general safety warnings to prevent accidents and ensure safe operation.

Disconnect power before servicing, wear protective gear, and keep the control panel dry for optimal safety during maintenance and operation.

Electrical Safety Guidelines

Prioritize electrical safety when installing and maintaining your Hayward Aqua Plus system. Always disconnect the power supply at the breaker before performing any inspections, maintenance, or troubleshooting. Never work on electrical components with wet hands or while standing in water.

Ensure all wiring connections are secure and properly grounded, adhering to local electrical codes. Inspect wiring regularly for damage or wear, replacing any compromised components immediately. Avoid overloading circuits and use appropriate surge protection to safeguard the control panel from power fluctuations.

If you are uncomfortable working with electrical systems, consult a qualified electrician. Do not attempt repairs beyond your expertise. Remember that improper electrical work can lead to serious injury or system damage. Keep the Aqua Plus control panel dry and protected from the elements to prevent electrical hazards.

Chemical Handling Procedures

Always exercise extreme caution when handling pool chemicals used with your Hayward Aqua Plus system. Wear appropriate personal protective equipment (PPE), including gloves, eye protection, and a mask, to prevent skin and respiratory irritation. Never mix different chemicals together, as this can create dangerous reactions and hazardous fumes.

Store chemicals in a cool, dry, and well-ventilated area, away from direct sunlight and heat sources. Keep chemicals securely locked and out of reach of children and pets. When adding chemicals to the pool, always pour them into water, never water into chemicals.

Read and follow the manufacturer’s instructions on all chemical labels carefully. Dispose of empty chemical containers responsibly, following local regulations. In case of a chemical spill, immediately contain the spill and follow the safety guidelines provided on the product label.

General Safety Warnings

Prioritize safety when installing, operating, and maintaining your Hayward Aqua Plus system. Ensure all electrical connections are made by a qualified electrician and comply with local codes. Never operate the system with damaged cords or components. Regularly inspect the system for any signs of wear or damage.

Do not attempt to repair the system yourself; contact a qualified technician for assistance. Keep the area around the system clear of obstructions and flammable materials. Always disconnect power to the system before performing any maintenance or inspection.

Be aware of the potential for chlorine gas production and ensure adequate ventilation. Never bypass or disable any safety features. Supervise pool areas closely, especially when children are present. Follow all warnings and instructions provided in this manual.